Energy efficiency are critical aspects of ELAB production, ensuring design operations and the delivery of high-quality products. Here's how ELAB manufacturers can focus on energy efficiency and quality assurance:
1. Energy Efficiency:
Process Optimization: Implement advanced process optimization techniques to maximize energy efficiency in ELAB production. This includes optimizing reaction conditions, improving heat integration, and minimizing energy losses during processing.
Technology Upgrades: Invest in energy-efficient equipment and technologies, such as catalytic reactors, heat exchangers, and distillation columns, to reduce energy consumption and improve overall process efficiency.
Energy Management Systems: Implement energy management systems to monitor, analyze, and optimize energy usage throughout the production process. This includes identifying energy-saving opportunities, setting energy performance targets, and tracking progress over time.
Renewable Energy Integration: Explore opportunities to integrate renewable energy sources, such as solar system , into ELAB production processes to reduce reliance on fossil fuels and lower carbon emissions.
2. Energy Efficiency procedure:
ELAB target was decreasing energy consumption into two step :
First zero cost project and then low cost project , this affect for annual money saving to (6-8 ) M Egyptian pound per year .
3. Energy Efficiency project:
Change type of air cooler blade to increase air flow up to (15-30 )%.
Change Process Condition for heater unit 800.
Flare IQ system Measure flow rate of flare gases to control to optimize and manage and try to reduce flare gases to 50%.
Replace the existing fire system test from using the electric pump to be diesel pump.
Replace all lamps to be energy saving lamps.
add solar system cell for parking lighting and car washing pump.